Real-Time Monitoring
Defects in last 5 minutes
High Alert
Current Fabric Speed
Confidence Score Distribution
Production Overview
Latest Defects
Plant Status
Current Shift Performance
Shift Summary
Current performance is above weekly average but defect rate has increased by 2% compared to yesterday.
Defect Type Distribution
Defect Analysis
Defect Density Heatmap
| Machine | 00:00 | 02:00 | 04:00 | 06:00 | 08:00 | 10:00 | 12:00 | 14:00 | 16:00 | 18:00 | 20:00 | 22:00 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Machine #1 | ||||||||||||
| Machine #2 | ||||||||||||
| Machine #3 | ||||||||||||
| Machine #4 | ||||||||||||
| Machine #5 |
Top 5 Defect Types
Defect Locations on Fabric Roll
Hover over points to see defect details. Click for full analysis.
Defect Analysis Summary
Overall Statistics
Machine Performance
Recent Defect Entries
| Timestamp | Machine | Defect Type | Confidence | Position | Actions |
|---|---|---|---|---|---|
| 2023-04-12 14:32:18 | Machine #3 |
Hole Defect (Type H)
|
0.93 | 143.2m / 67" | |
| 2023-04-12 14:25:42 | Machine #5 |
Knot Defect (Type C)
|
0.75 | 56.8m / 42" | |
| 2023-04-12 14:18:05 | Machine #2 |
Stain Defect (Type F)
|
0.82 | 88.3m / 35" | |
| 2023-04-12 14:10:31 | Machine #7 |
Broken Yarn (Type D)
|
0.67 | 123.7m / 58" |
Roll Grading
4-Point Grading Calculator
Penalty Points = (Total Defect Length in inches × Penalty Weight) / 100 yd²
Based on 200m roll length × 80" width
Grading Scale Reference
Fabric grades determine pricing, application suitability, and market segment. Grade C fabric may require additional processing or discount pricing.
Fabric Roll Grid
Roll Detail: R-2204-87B
Grade Summary
Defect Heatmap
Defect Details
| Position | Defect Type | Length (in) | Weight | Conf. | Points | Image |
|---|---|---|---|---|---|---|
| 32m / 63" |
Hole (Type H)
|
8.2 | 2.0 | 0.93 | 16.4 | |
| 47m / 43" |
Hole (Type H)
|
6.7 | 2.0 | 0.88 | 13.4 | |
| 78m / 58" |
Knot (Type C)
|
2.1 | 1.5 | 0.75 | 3.15 | |
| 92m / 29" |
Stain (Type F)
|
4.3 | 1.0 | 0.82 | 4.3 | |
| 113m / 42" |
Broken Yarn (Type D)
|
1.8 | 1.0 | 0.67 | 1.8 |
Trend Analytics
Defects per Hour (7-Day Rolling Window)
Quality Metrics Summary
Quality Trend Analysis
Overall quality metrics show improvement in Grade A production. Slight increase in rejections suggests focused maintenance for Machine #5 may be required.
Defect Rate by Plant (defects/100m)
Machine Performance Leaderboard
Top Performing Machines
Machines Needing Attention
Defect Type Trend
Defect Detection Efficiency
Production Quality Forecast
AI Recommendation
Based on current trend analysis, increase production on Plant 6 and schedule preventive maintenance for Plant 5 to optimize quality output for the upcoming order.
Report Generator
Report Configuration
Report Content
Output Format
Distribution
Scheduled Reports
Report Preview
Fabric Mill Quality Report
Plant Performance Report • Last 7 Days
Generated: April 13, 2023 - 09:45 AM
Report ID: RPT-2023-04-13-001
Executive Summary
Overall production quality metrics show improvement over the past 7 days with a 2.3% increase in quality score. Defect rates have decreased slightly across all plants, with the most significant improvement at Plant 6 (32% reduction in defects). The percentage of Grade A fabric has increased to 62.5%, exceeding the target of 60%.
Plant Performance
| Plant | Production | Defect Rate | Grade A % | Grade B % | Grade C % | Rejected % | Trend |
|---|---|---|---|---|---|---|---|
| Plant 1 | 5,420 m | 4.8% | 58.2% | 24.5% | 14.8% | 2.5% | ↑ 1.2% |
| Plant 2 | 4,980 m | 3.6% | 65.4% | 22.3% | 10.8% | 1.5% | ↑ 2.8% |
| Plant 3 | 6,120 m | 6.0% | 54.2% | 21.6% | 19.8% | 4.4% | ↓ 1.6% |
| Plant 4 | 4,350 m | 3.2% | 68.7% | 23.5% | 6.9% | 0.9% | ↑ 4.1% |
| Plant 5 | 5,890 m | 8.0% | 48.5% | 18.7% | 25.4% | 7.4% | ↓ 3.2% |
| Plant 6 | 5,690 m | 2.8% | 72.5% | 20.8% | 6.1% | 0.6% | ↑ 6.5% |
Defect Type Distribution
Chart visualization showing defect type distribution will appear here
Top Defect Types
4-Point Grading System Explanation
| Grade | Points Range | Quality Category | Application |
|---|---|---|---|
| A | 0-10 points | Premium Quality | High-end apparel, premium products |
| B | 11-20 points | Standard Quality | Standard consumer goods |
| C | 21-60 points | Secondary Quality | Value items, inner components |
| REJ | >60 points | Rejected | Recycling or scrap |
Formula: Penalty Points = (Total Defect Length in inches × Penalty Weight) / 100 yd²
Penalty Weight factors in defect severity: 1.0 (Minor), 1.5 (Moderate), 2.0 (Major), 3.0 (Critical)
AI Recommendations
Plant 5: Schedule maintenance for Machine #3 which shows abnormally high defect rates (6.7%). Focus on needle plate and tension system inspection.
Process Improvement: Review settings adjustments implemented at Plant 6 (Machine #4) and consider standardizing across other plants to reduce hole defects.
Material Analysis: Investigate increased stain defects at Plant 3, which may be related to the new raw material supplier introduced on April 8.
Generated by FabricQC Analytics System v2.3.4
© 2023 Fabric Mill Quality Control. All rights reserved.
Report ID: RPT-2023-04-13-001
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